15m/Min 14 Stations Metal Stud And Track Roll Forming Machine

1). 3 Ton Manual Uncoiler

1. Decoiler Type: Manual type decoiler

2. Manual expanding, Passive uncoiling

3. Weight capacity: 3Ton

4. I.D: 508mm

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2). Feeding Guide

1. Two guiding platforms are set at right and left of the feeding entrance of the main machine.
2. The material being fed into the main machine by the two guiding platform can keep the correct position to the roll forming system. It can be manually adjusted by screw bar.

3). Hydraulic Pre-punching

1. Punching Die: Cr12 Mov, quenching process
2. Punching Die size: according to drawing

4). Main Roll Forming Machine

1. Forming material thickness: 0.3-0.7mm
2. Forming material type: GI or Carbon Steel
3. Machine Frame: high grade steel welded and tempering treatment
4. Forming rollers: 2 lines ( one line for C stud profile, Another line for U track profile. )
5. Shaft Material: 45# high-grade steel tempering treatment (HB220-260)
6. Shaft Diameter: Φ 65mm
7. Bearing: HRB bearing ( Top Chinese brand )
8. Roller Material: 45# high grade steel, and roller surface with hard chrome ≥ 0.05mm
9. Forming Station: ≈ 14 stations
10. Forming Speed: 0-15m/min, excluding cutting time
11. Forming Motor: ≈7.5KW
12. Drive Type: Chain Drive

5). Cutting & Hydraulic Station

1. Cutting type: Hydraulic cutting after roll forming, Burr-free cutting
2. Cutting blade material: Cr12Mov, Quench treatment, HRC58-62
3. Hydraulic system to supply power for cutting device
4. Hydraulic Station Power: 5.0KW
5. Cutting Tolerance: 10m ± 1.5mm​

6). PLC Control System

1. The entire line is controlled by imported PLC, LCD touch screen human-machine interface. People interact with the PLC. Operator by setting the program to run automatically (programmable control) to monitor and control process, to achieve the operator to control the production line and modify the control parameters, and real-time monitoring of equipment status, operating parameters and fault indication. Work piece length digital setting, work piece length adjustable. Real-time monitoring of equipment operating status and fault indication.
2. Operation: manual / automatic. It is convenient to maintenance with the manual model and there are emergency stop bottom on it.